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SARONG COFFEE DIVISION

Sarong can offer its customers thermoforming, assembling, filling and sealing machines for capsules, in addition to the supply of the most renowned capsules in circulation, and/or the material to thermoform them. Hence Sarong is capable to provide turn-key lines and service to coffee roasters, therefore representing a one stop shop in the coffee and soluble capsule sector.

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    SARONG COFFEE DIVISION

    Sarong can offer its customers thermoforming, assembling, filling and sealing machines for capsules, in addition to the supply of the most renowned capsules in circulation, and/or the material to thermoform them. Hence Sarong is capable to provide turn-key lines and service to coffee roasters, therefore representing a one stop shop in the coffee and soluble capsule sector.

    MACHINES

    FILLING AND SEALING WITH INDEPENDENT SHUTTLES

    The latest addition to Sarong’s filling and sealing portfolio is the Magneta, available in 400, 800, 1000 capsules per minute versions.

    With Magneta, Sarong replaces the belt or chain conveyors – conventionally used to transport capsules through the machine – with independent magnetic shuttles powered by a linear motor. In such a way Magneta overcomes the limit that arises from the usage of belt conveyors to transport capsules, which implies that the process is based on the cycle time of the bottleneck stage and makes the machine ‘’rigid’’, so that it is often dedicated to a single product or capsule.

    On the contrary, with the breakthrough innovation of capsules being transported by independent shuttles moved by linear motors, Sarong breaks this paradigm, allowing a quick and simple format change over. Along with flexibility, Magneta guarantees other important advantages. In fact, the new filling and sealing machine from Sarong can optimise nitrogen and aluminium or plastic consumption, guarantees the accuracy of capsules’ positioning under each processing station, reduces maintenance costs and occupies a very reduced footprint.

    A lack of mechanical transmission elements and components also means that maintenance takes less time and can be done less often.
    All these elements have a huge impact on the reduction of the Total Cost of Ownership (TCO) of the machine.

    FILLING AND SEALING WITH INDEPENDENT SHUTTLES

    The latest addition to Sarong’s filling and sealing portfolio is the Magneta, available in 400, 800, 1000 capsules per minute versions.

    With Magneta, Sarong replaces the belt or chain conveyors – conventionally used to transport capsules through the machine – with independent magnetic shuttles powered by a linear motor. In such a way Magneta overcomes the limit that arises from the usage of belt conveyors to transport capsules, which implies that the process is based on the cycle time of the bottleneck stage and makes the machine ‘’rigid’’, so that it is often dedicated to a single product or capsule.

    On the contrary, with the breakthrough innovation of capsules being transported by independent shuttles moved by linear motors, Sarong breaks this paradigm, allowing a quick and simple format change over. Along with flexibility, Magneta guarantees other important advantages. In fact, the new filling and sealing machine from Sarong can optimise nitrogen and aluminium or plastic consumption, guarantees the accuracy of capsules’ positioning under each processing station, reduces maintenance costs and occupies a very reduced footprint.

    A lack of mechanical transmission elements and components also means that maintenance takes less time and can be done less often.
    All these elements have a huge impact on the reduction of the Total Cost of Ownership (TCO) of the machine.

    FILLING AND SEALING WITH INDEPENDENT SHUTTLES

    The latest addition to Sarong’s filling and sealing portfolio is the Magneta, available in 400, 800, 1000 capsules per minute versions.

    With Magneta, Sarong replaces the belt or chain conveyors – conventionally used to transport capsules through the machine – with independent magnetic shuttles powered by a linear motor. In such a way Magneta overcomes the limit that arises from the usage of belt conveyors to transport capsules, which implies that the process is based on the cycle time of the bottleneck stage and makes the machine ‘’rigid’’, so that it is often dedicated to a single product or capsule.

    On the contrary, with the breakthrough innovation of capsules being transported by independent shuttles moved by linear motors, Sarong breaks this paradigm, allowing a quick and simple format change over. Along with flexibility, Magneta guarantees other important advantages. In fact, the new filling and sealing machine from Sarong can optimise nitrogen and aluminium or plastic consumption, guarantees the accuracy of capsules’ positioning under each processing station, reduces maintenance costs and occupies a very reduced footprint.

    A lack of mechanical transmission elements and components also means that maintenance takes less time and can be done less often.
    All these elements have a huge impact on the reduction of the Total Cost of Ownership (TCO) of the machine.

    FILLING AND SEALING SOLUTIONS FOR LOW AND MEDIUM OUTPUT

    For low to medium outputs (from 50 to 300 capsules per minute), Sarong offers filling and sealing machines with a capsule transport with conventional technology.

    These are taylor-made solutions, both linear and rotary, with the possibility of complete customization in terms of capsule type and dosed product (coffee, soluble product and infusions in general).
    The lay-out is compact even in the configurations with the highest productivity.
    In the linear machines, the translation by means of polyurethane toothed belts allows to avoid the usual maintenance operations necessary for the moving parts of traditional chains rollers that are also sensitive to dust and scraps produced during process.
    In the rotating machines, the essential design and mechanical handling guarantee simplicity of operation and maintenance along with maximum reliability, making this type of equipment the most reliable solution to fill and seal soluble products.

    The rows on which are allocated the capsules are independent, giving the possibility of excluding one or more of them. This allows the benefit of minimizing the use of material under test or on a pre-production stage as well as not to stop production in its entirety, excluding only the lane affected by any production anomaly.

    The lid cutting and sealing systems have an innovative system for positioning the dies during the cutting phase by means of pneumatic cylinders, replacing the traditional reaction springs, improving its performance and durability

    FILLING AND SEALING SOLUTIONS FOR LOW AND MEDIUM OUTPUT

    For low to medium outputs (from 50 to 300 capsules per minute), Sarong offers filling and sealing machines with a capsule transport with conventional technology.

    These are taylor-made solutions, both linear and rotary, with the possibility of complete customization in terms of capsule type and dosed product (coffee, soluble product and infusions in general).
    The lay-out is compact even in the configurations with the highest productivity.
    In the linear machines, the translation by means of polyurethane toothed belts allows to avoid the usual maintenance operations necessary for the moving parts of traditional chains rollers that are also sensitive to dust and scraps produced during process.
    In the rotating machines, the essential design and mechanical handling guarantee simplicity of operation and maintenance along with maximum reliability, making this type of equipment the most reliable solution to fill and seal soluble products.

    The rows on which are allocated the capsules are independent, giving the possibility of excluding one or more of them. This allows the benefit of minimizing the use of material under test or on a pre-production stage as well as not to stop production in its entirety, excluding only the lane affected by any production anomaly.

    The lid cutting and sealing systems have an innovative system for positioning the dies during the cutting phase by means of pneumatic cylinders, replacing the traditional reaction springs, improving its performance and durability

    THERMOFORMING MACHINES

    Sarong has been operating successfully for years manufacturing horizontal and vertical thermoforming equipments in very high-demanding sectors such as pharmaceutical and food markets, bringing this experience to coffee.

    Sarong can provide thermoforming machines with an output up to 700 capsules per minute.
    The result is guaranteed by the many years of experience acquired in the manufacture of thermoforming machineries associated with the knowledge of the plastic materials with which coffee and soluble capsules are made.

    In being able to manage the creation of the capsule “in house ”, the customer has the advantage of taking control of the entire production process, without depending on external causes or agents, limiting the risks that may impact on production.

    Sarong’s thermoforming machines are able to process materials of distinct composition and thickness.
    The aluminum and plexiglass structure favors the visibility of all components around the machine perimeter.
    In Sarong’s thermoforming machines it is possible to adjust both the preheating temperature of the plastic material as well as the pressure exerted by them. The capsule molding process is regulated by a servo motor as well as all the main working motions. This manufacturing criteria allows a high accuracy, which is kept costant along the time, high reliability, reduced maintenance requirements and limited compressed air consumption.

    THERMOFORMING MACHINES

    Sarong has been operating successfully for years manufacturing horizontal and vertical thermoforming equipments in very high-demanding sectors such as pharmaceutical and food markets, bringing this experience to coffee.

    Sarong can provide thermoforming machines with an output up to 700 capsules per minute.
    The result is guaranteed by the many years of experience acquired in the manufacture of thermoforming machineries associated with the knowledge of the plastic materials with which coffee and soluble capsules are made.

    In being able to manage the creation of the capsule “in house ”, the customer has the advantage of taking control of the entire production process, without depending on external causes or agents, limiting the risks that may impact on production.

    Sarong’s thermoforming machines are able to process materials of distinct composition and thickness.
    The aluminum and plexiglass structure favors the visibility of all components around the machine perimeter.
    In Sarong’s thermoforming machines it is possible to adjust both the preheating temperature of the plastic material as well as the pressure exerted by them. The capsule molding process is regulated by a servo motor as well as all the main working motions. This manufacturing criteria allows a high accuracy, which is kept costant along the time, high reliability, reduced maintenance requirements and limited compressed air consumption.

    THERMOFORMING MACHINES

    Sarong has been operating successfully for years manufacturing horizontal and vertical thermoforming equipments in very high-demanding sectors such as pharmaceutical and food markets, bringing this experience to coffee.

    Sarong can provide thermoforming machines with an output up to 700 capsules per minute.
    The result is guaranteed by the many years of experience acquired in the manufacture of thermoforming machineries associated with the knowledge of the plastic materials with which coffee and soluble capsules are made.

    In being able to manage the creation of the capsule “in house ”, the customer has the advantage of taking control of the entire production process, without depending on external causes or agents, limiting the risks that may impact on production.

    Sarong’s thermoforming machines are able to process materials of distinct composition and thickness.
    The aluminum and plexiglass structure favors the visibility of all components around the machine perimeter.
    In Sarong’s thermoforming machines it is possible to adjust both the preheating temperature of the plastic material as well as the pressure exerted by them. The capsule molding process is regulated by a servo motor as well as all the main working motions. This manufacturing criteria allows a high accuracy, which is kept costant along the time, high reliability, reduced maintenance requirements and limited compressed air consumption.

    THERMOFORMING MACHINES

    Sarong has been operating successfully for years manufacturing horizontal and vertical thermoforming equipments in very high-demanding sectors such as pharmaceutical and food markets, bringing this experience to coffee.

    Sarong can provide thermoforming machines with an output up to 700 capsules per minute.
    The result is guaranteed by the many years of experience acquired in the manufacture of thermoforming machineries associated with the knowledge of the plastic materials with which coffee and soluble capsules are made.

    In being able to manage the creation of the capsule “in house ”, the customer has the advantage of taking control of the entire production process, without depending on external causes or agents, limiting the risks that may impact on production.

    Sarong’s thermoforming machines are able to process materials of distinct composition and thickness.
    The aluminum and plexiglass structure favors the visibility of all components around the machine perimeter.
    In Sarong’s thermoforming machines it is possible to adjust both the preheating temperature of the plastic material as well as the pressure exerted by them. The capsule molding process is regulated by a servo motor as well as all the main working motions. This manufacturing criteria allows a high accuracy, which is kept costant along the time, high reliability, reduced maintenance requirements and limited compressed air consumption.

    NESPRESSO®
    COMPATIBLE CAPSULES*

    Sarong S.p.A., thanks to its know-how in the packaging field, the deep technological knowledge of raw materials and their production process, the competence in innovative technologies in thermoforming and filling machines, is the ideal partner to meet the different needs of Roasters and Co-packers for the production of Nespresso® Compatible Capsules.

    Sarong S.p.A, constantly monitoring all new capsules proposed on the market and being a forerunner of new technical solutions, is now able to produce a wide range of compatible capsules of the highest quality.

    Sarong S.p.A., thanks to its know-how in the packaging field, the deep technological knowledge of raw materials and their production process, the competence in innovative technologies in thermoforming and filling machines, is the ideal partner to meet the different needs of Roasters and Co-packers for the production of Nespresso® Compatible Capsules.

    Sarong S.p.A, constantly monitoring all new capsules proposed on the market and being a forerunner of new technical solutions, is now able to produce a wide range of compatible capsules of the highest quality.

    The Nespresso® Compatible Capsules * are available in 3 different materials: from the brand new aluminum capsule, to the traditional plastic capsule to the innovative compostable capsule, in order to bring our customers the best solution according to each specific end market.

    The Nespresso® Compatible Capsules * are available in 3 different materials: from the brand new aluminum capsule, to the traditional plastic capsule to the innovative compostable capsule, in order to bring our customers the best solution according to each specific end market.

    ALUMINIUM CAPSULES

    The Nespresso® Compatible Aluminum Capsule, with a unique and elegant shape, offers maximum protection of the product from external agents (oxygen, water, light). High performance sealing system and maximum compatibility with all Nespresso brewing machines.

    Available in different colors.
    FTO available.

    PLASTIC CAPSULE THERMOFORMED

    The Nespresso® Compatible Plastic Capsule is thermoformed in PP/EVOH/PP with aluminum bottom, developed and patented by Sarong S.p.A., it offers very high protection of the product from external agents (oxygen, water, light). High performance sealing system and high compatibility with all Nespresso brewing machines.

    Available in different colors.

    COMPOSTABLE CAPSULE

    The Nespresso® Compatible Compostable Capsule (industrial compostable) in PLA/PVOH/PLA with sufficient barrier to oxygen and humidity.
    Developed and patented by Sarong S.p.A.

    ALUMINIUM CAPSULES

    The Nespresso® Compatible Aluminum Capsule, with a unique and elegant shape, offers maximum protection of the product from external agents (oxygen, water, light). High performance sealing system and maximum compatibility with all Nespresso brewing machines.

    Available in different colors.
    FTO available.

    PLASTIC CAPSULE THERMOFORMED

    The Nespresso® Compatible Plastic Capsule is thermoformed in PP/EVOH/PP with aluminum bottom, developed and patented by Sarong S.p.A., it offers very high protection of the product from external agents (oxygen, water, light). High performance sealing system and high compatibility with all Nespresso brewing machines.

    Available in different colors.

    COMPOSTABLE CAPSULE

    The Nespresso® Compatible Compostable Capsule (industrial compostable) in PLA/PVOH/PLA with sufficient barrier to oxygen and humidity.
    Developed and patented by Sarong S.p.A.

    DOLCE GUSTO® Compatible Capsules

    The DOLCE GUSTO® Compatible Capsule is thermoformed in PP/EVOH/PP and designed in two different configurations, for coffee and for soluble powder products, self-protected featuring very high oxygen and water vapor barrier. Developed and patented by Sarong S.p.A, it is designed to obtain an optimal coffee extraction and for use on a wide range of soluble drinks.

    FTO available.

    DOLCE GUSTO® Compatible Capsules

    The DOLCE GUSTO® Compatible Capsule is thermoformed in PP/EVOH/PP and designed in two different configurations, for coffee and for soluble powder products, self-protected featuring very high oxygen and water vapor barrier. Developed and patented by Sarong S.p.A, it is designed to obtain an optimal coffee extraction and for use on a wide range of soluble drinks.

    FTO available.

    FILL OUT THE FORM TO REQUEST INFORMATION


      SARONG S.p.A. • Machinery

      and packaging industry

      42046 Reggiolo (RE), Italy,
      Via C. Colombo, 18

      Tel. +39 0522.212.511
      Fax +39 0522.973.340
      +39 0522.212.521

      info@sarong.it
      WWW.SARONG.IT

      SARONG S.p.A. • Machinery

      and packaging industry

      42046 Reggiolo (RE), Italy,
      Via C. Colombo, 18

      Tel. +39 0522.212.511
      Fax +39 0522.973.340
      +39 0522.212.521

      info@sarong.it
      WWW.SARONG.IT

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